Super Seal™ Pro | Up to 40 m per minute
Super Seal Pro Induction Cap Sealer
  • Easy set-up and operation
  • Pre-programmed and fully integrated 7” touch screen
  • Integrated tools for improved data connectivity
  • Expanded network options for remote control and monitoring t suit virtually any network protocols
  • USB drive for easy in-field software updates and downloads of event logs
  • Artificial intelligence to capture critical system data for faults
  • Password protection with operator lockout
  • Recipe management
  • Multiple language display
  • Stainless steel IP55 enclosure
  • Seals a variety of caps ranging from 15mm – 150mm
  • Fully adjustable stainless-steel stand for different container heights
    • High quality, robust stainless-steel construction
    • Excellent stability
    • Fine adjustment to achieve optimum distance to the foil
    • Holds the sealing head level and square over the conveyor
    • Easily manoeuvrable with optional locking wheels
  • Dimensions 580 x 880 x 1524-1824mm (WxDxH)
  • Power supply: single phase, 230V, 50Hz, 11amp

Total Cap Inspection System

This system includes:

  • Stalled Bottle and Backlog Detector:
    Jammed containers or stopped bottles that remain under the induction sealer could become a potential safety hazard. The sensor detects these faults and stops power reaching the induction coil.
  • Missing Foil Sensor:
    This sensor detects if a foil liner is present in the cap; if there is no foil in the cap, the container cannot be sealed.
  • High Cap Detector:
    Detects an incorrectly fitted or high cap, which could affect seal quality.

These options can be installed individually, however if the full system is purchased, you gain the following extras:

  • Reject Bottle Counter:
    Gives the number of fault signals that have been detected due to missing foil or caps.
  • Total Bottle Counter:
    Counts all containers that have passed the input sensor.

Stack Light Assembly:

  • A visual aid that gives a green light to indicate that the unit is functioning correctly and a red light to indicate that no power is being supplied to the sealing head.

Stack Light Assembly with Sounder:

  • The Stack Light is also available with an 85dB audible alarm. This sounder works in unison with the red light by indicating when the induction sealer is on, but not running correctly. This is useful for production environments which are noisy or where the machine isn’t in direct sight.

Auto Power Control System:

  • An induction sealer’s power setting is set to match a fixed conveyor speed. Therefore, if your conveyor speeds up and slows down, this system will automatically alter your power setting to match the changing conveyor speed. This prevents poor sealing.

Variable Line Speed Control via a 0-10V signal cable:

  • An analogue signal that allows the customer to use their own PLC/control system to adjust the power level on the Enercon.

Machine stand wheels:

  • Stainless steel housed, high compression rubber wheels can be fitted in addition to the standard frame foot pads to allow for ease of unit manoeuvrability. Two brakes are included to allow the induction sealer to be locked into position.

Spare Parts Kits:

  • Various kits available on request.

IQ/OQ Kit:

  • Enercon Industries will provide the documentation for IQ/OQ.

In addition to the above options, the following are available for the Super Seal™ Touch and the Super Seal™Max.

Remote Control & Monitoring:

  • Provides the customer with an Ethernet and serial interface for the control and monitoring of the induction cap sealers via their own PLC/control system.

Automatic Start/Stop:

  • The automatic start/stop function activates the machine when a bottle is detected and will return the machine to standby mode when no container has been detected after a pre-set time period.

There are a variety of sealing coils available with the Super Seal™ Pro induction cap sealer to suit a wide range of sealing requirements.

Enercon has two coil design types, each with a number of variations, to ensure the perfect coil is available for the size and type of your container and cap for your application to deliver perfect, consistent seals.

Tunnel Coils facilitate higher throughputs than the more traditional flat coils. The Deep Tunnel coil is used for conical, spouted and other shaped caps. Whereas Flat Coils give the flexibility to seal caps from 15 – 140 mm. The All-in-One Coil is a variation of the Flat Coil and is available with the Super Seal™ Pro. This flat sealing head can be pivoted to accommodate various applications. Capable of sealing containers with cap diameters ranging from 20mm to 150mm, it is ideal for packagers who seal a variety of containers and offer the highest degree of sealing versatility.

At Enercon we take into consideration the cap diameter and height, the line speed  and the type of foil liner needed for the application before recommending the sealing head.

Our technical experts will match your requirements to one of our unique coils to help you achieve maximum productivity with minimum energy requirements.

Learn More

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Super Seal™ Pro induction cap sealer

Launching soon – the industry’s most sophisticated touch screen induction sealer

This single coil induction cap sealer was created to provide users with ease-of-use, more control and improved data connectivity.

The easy to use 7” touch screen is available in multiple languages and comes with supervisory password protection and recipe management as standard features.

In addition to basic operating functions, the sealer’s interface also offers integrated tools for improved data connectivity.

The new addition of a USB drive allows for easier in-field software updates, and downloads of detailed event, fault and maintenance logs.

The system’s built in artificial intelligence means that should a fault occur, the machine will have automatically captured critical system data before, during and after, which can then be downloaded to the USB device and sent back to Enercon’s support team for analysis and rapid troubleshooting.

The Super Seal™ Pro also comes with expanded network options for remote control and monitoring to suit virtually any network protocols.

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Super Seal™ Pro – Intuitive touch screen makes setup & improved data connectivity

EASY SET-UP & OPERATION

EASY TO USE 7 INCH TOUCH SCREEN

INTEGRATED TOOLS FOR DATA CONNECTIVITY

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Super Seal™ Pro is ideal for packaging environments that operate lines running up to 40 metres per minute.